Here are some details of my musical instrument construction projects.  What is nice about "pre-industrial" musical instruments is that some can be made without complex machinery or metal working and so are possible projects for home builders. Several companies supply kits of carefully made pre-cut parts; this is especially so of keyboard string instruments. Drawings of instruments may be available from museums and elsewhere too.

Renaissance Racketts
The rackett is a most ingenious instrument, in which the bore runs up and down 9 times in a block of wood, with each section of the bore alternately connected at the top and bottom of the cylindrical body. This, in addition to the narrow cylindrical bore gives a very deep pitch for a very compact instrument.

Raw materialsRaw Materials: A block of maple, some brass tube for the reed staple and some rather large reed cane. Workshop drawings from the Toronto consort series published in the 1970's gave the basic dimensions and instructions for construction of a quint-bass rackett, which was the first rackett project attempted. "Quint-bass" means that the pitch is a 5th below the pitch of typical bass instruments such as dulcians, with a basic scale of F







Pirouette TurningTurning of the pirouette. The ornamental details were allowed to deviate somewhat from the drawings, adding an element of uniqueness and creativity to the decorations.

Ready for the Varnish TankHere the body has been turned and the 9 bores drilled. A recess has been routed into the top and bottom of the body, to allow fitting of decorative end pieces to hide the bores. This is about to be immersed in varnish for 3 days to preserve and seal the wood against moisture, which builds up in the narrow convoluted bores. There is an amusing much-quoted story by Hawkins from the 18th century about the destructive effect of water build-up in racketts.

Detail of pirouette

Detail of the pirouette and the interconnected 8 peripheral bores. Many modern racketts fail to copy the elegant design of the pirouette of the old instruments, presumably due to the expense and effort to get the turning right and the cutting of the long decorative slots in the side. The pirouette actually helps to focus and augment the sound as it allows a very relaxed style of embouchure. The bores are connected below the surface of the end by cross-cut channels across the septums between them. The wooden plugs in the end of the bores are only a few mm deep.  As the cross-cut channel depths were later cut deeper to adjust tuning, the narrow bridged between the bores were cut away and the end plugs were made to span across neighboring bores.







The final instrumentBy some mystery, the drawings intended to produce a quint-bass rackett ended up coming out rather sharp; the instrument was much nearer a quart-bass (sounding a 4th lower than normal bass instruments), than a quint bass. So the cross channels between the bores were cut somewhat deeper, to raise the pitch to make the instrument a genuine quart-bass. This picture nicely shows the compact size of the finished quart-bass rackett. The instrument plays down to GG below the bass clef.. The "7 finger" note is CC. 

With this instrument a great success and being heard with approbation by all; the next project was to try and scale it up to create a great-bass instrument, an octave deeper than a normal bass dulcian or shawm. Praetorius mentions in "Syntagma Musicum" that he had commissioned a great-bass rackett, which played down to low CCC. Invoking the ghost of Praetorius I took the Toronto measurements and scaled them up by 3/2 to drop the pitch by around a 5th.  Educated guesswork was applied to choosing scaled-up bore and reed sizes. Reeds


Reeds: The great-bass reed is seriously large, made from tube contra-bassoon cane. The middle reed is from the quart-bass. A baroque bassoon reed and a US quarter are shown to give an idea of scale.



The fingerhole pattern could not be scaled up exactly as that would have made for an impossible stretch for the hands so some reorganization was required. Some educated guesswork was needed for this and quite a lot of tinkering and trial and error. The central feature of the Leipzig rackett was copied; that is  the arrangement of multiple holes between the bores controlled by each of the two hands to get the "spacing" between the 2 hands correct. This scaled up quite well. This picture shows the 2 racketts and their  size relative to a foot rule. The great-bass instrument could be made somewhat smaller by an inch or so, and a little thinner; with the initial guess of the scaling it came out rather flat, and needed rather deep end caps and bore cross-cuts. It however does sound rather well. 

BottomPlugsThe bottom plugs of the octave bass.  These plugs were big enough to make of wood with cork glued round the edge. Smaller instruments have plugs just made from solid cork.  The open hole is the bottom of the 9th bore.  A wooden disk is pressed into place in the recess to hide the plugs.


Octave bass topHere is a view looking down from the top. Again when the instrument is finished a decorative wood disk hides the plugs.

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Bass front viewSomewhat later I scaled the drawings to produce a regular bass racket in F.  This instrument is about the size of a coke can. Here are front and rear views of the bass in F - the bottom note is the same CC at the bottom of the cello range.This is the handiest size for players with small hands, as the low CC hole is hard to reach.  The basic 7 finger scale is like a bass recorder, the only difference being that you have to use right thumb for the highest g hole; your left hand hand does the notes c-f.




Bass back viewThe hole arrangement on the rear of the instrument - some are blind and some are functional. This seems to have been done as as sort of riddle to confuse the novice player or the uninitiated, or else it was just done as a playful visual decoration. If you look carefully at the Praetorius drawings you can see similar hole patterns depicted.

3 together Here is a picture of the 3 sizes together. Never mind the chaos in the background.. If you look carefully at the octave bass you can see I fitted brass "tetines" as Mersenne calls them to aid locating and sealing holes which are stopped by the first joint of right and left hands. Because of the large diameter with the octave bass the top hole for g is closed by the finger joint. Because this arrangement is different from the other two this makes switching sizes in a hurry under field conditions quite taxing.
















The sound of the rackett: "Nasce la pena mia" by Alessandro Striggio. Play Piece This is played on 6 recorders and the bass is doubled by the quart rackett.This is the most effective use of the rackett to supply a low voice under a consort of other instruments. Praetorius says racketts played in consort "lack grace".



The baroque rackett. I got drawings from a private source of the de Wijn instrument that is now in the Rijksmuseum, Amsterdam and set to work on making a copy. I had just one piece of maple big enough from my stock, so no mistakes! This demanded more technology than the cylindrical renaissance racketts. I had to set up my metal working lathe with a boring bar to rough the bores out cylindrically and make a series of tapered reamers for finishing each of the bores. The cut-ups and the plug depths between the bores vary considerably in the original, which makes it seem that the design was tuned by trial and error. Some work is quite crude on the original. It is hard to work out the exact taper of the bore and if it was meant to be an accurate cone; actually it is hard to judge the conicity with all the bends. Front View
Back ViewI was fortunate to be able to buy 2 crooks for the instrument from the dissolving of the Moeck factory stock. Hence I avoided making crooks for myself. The crooks are quite a lot shorter than the original with the instrument, which implies the original was played at a lower pitch. With the crooks I bought, the instrument plays more or less as A440, but obviously the linear proportions along the bore of the holes are quite different. Fortunately the bassoon acoustically plays quite a lot as a "volume" as opposed to a "pipe" so the tuning is not bad at A440.

Top ViewThe baroque rackett has an expanding bore. This makes a bassoon pitched instrument about 2 times the size of the equivalent cylindrically
 bored renaissance racket. Hence the bass rackett here is about the same size as the renaissance octave bass.







The top and bottom of the de Wijn instrument do not have brass plates like Moeck instruments and you can hence see the bits of cork that plug each bore turn around. The reinforcing brass bands needed heating in the oven to 500F to fit them on initially but they still managed to work loose in the depths of our dry winter, so I am not sure they reinforce the instrument's ends very much. I am waiting this winter to see if the bands loosen again.



View1The principle of multiple bores is taken 1 bore further so there are 10 bores now. This can be seen clearly in the cross section I sliced off the end after drilling the body over length.  In the bottom view here you can see there is not much room between the bores. I got this instrument finished in late 2018. The range is from bassoon b-flat up to middle c and the d above that. The overblown tenor g is a bit flat, and I am not sure what to do to fix this. Some notes are stuffy like on many bassoons and dulcians, like b-flat and a, which need thumbs added to focus the tone.  The bore is quite narrow compared to a bassoon so the instrument is quite quiet.










Cross Section